Industrial Wire Decking Steel 2000kg Heavy Duty

If you've determined that wire deck is the best choice for your warehouse or distribution center, the next step is to identify the right specifications for your pallet racking or storage rack application. Selecting the optimal wire deck not only enhances safety but also maximizes the efficiency of your storage rack system. Below are 4 key factors to consider when choosing a wire deck that aligns with your pallet racking needs:

1. What Will You Store on Your Wire Deck for Pallet Racking?
The most critical factor in choosing a wire deck is the weight and overall dimensions of the products being stored on your pallet racking or storage rack. Unless specifically engineered for this purpose, a standard wire deck is not intended to directly bear the full weight of an entire pallet (point load) on your storage rack - doing so may cause deformation or even collapse under pressure, posing significant safety hazards. This is one of the most common mistakes we encounter with pallet racking and wire deck setups on-site.

2. How Will You Use the Wire Deck with Your Storage Rack?
Will your wire deck be used for storing full pallets, individual equipment, or bulk containers on your pallet racking or storage rack? Pallet racking can accommodate all these needs, but the wire deck design must align with its intended use on your storage rack. A very common application is storing bulk containers - what some companies refer to as "hand stack" - on a wire deck for pallet racking. If this is your use case, you should consider increasing the mesh density of the wire deck to ensure stability. Standard wire deck mesh sizes are typically 2″×4″, 2.4″×4″, or 2.5″×4.5″; for hand stacking on storage rack, 1″×2″ or 1″×4″ meshes are preferred. You can also incorporate specific design enhancements into the wire deck, such as "waterfall edges" (90° bends on the front and rear edges) that fold upward to prevent items from slipping off your pallet racking. Additionally, accessories like dividers can be added to the wire deck to aid organization on your storage rack. For order picking applications with pallet racking, you may also consider sloped wire deck for easier access to goods.

3. Which Storage Rack or Pallet Racking Will the Wire Deck Pair With?
Will your wire deck be installed on bulk shelving, storage rack, or pallet racking? If using pallet racking, is it roll-formed or structural? Beam (horizontal member) and upright (vertical member) dimensions of storage rack and pallet racking may vary slightly among different manufacturers, so it's crucial to verify measurements to ensure a proper fit with your wire deck. Bastian Solutions has years of experience collaborating with various pallet racking and storage rack manufacturers and can assist with matching the right wire deck to your system.

4. What Environment Will the Wire Deck & Storage Rack Operate In?
Will your wire deck and pallet racking be placed in freezers, coolers, outdoor areas, or food storage facilities? For most storage rack applications, a standard primer or powder-coated enamel finish on the wire deck is sufficient. However, in environments with high humidity or oxidation risks that could damage your pallet racking and wire deck, galvanized or stainless steel wire deck materials should be considered to extend the lifespan of your storage rack system.
Investing in the right wire deck for your pallet racking or storage rack ensures long-term safety, efficiency, and cost savings. By aligning your wire deck choice with your storage needs, pallet racking type, and environment, you'll optimize your entire storage rack operation.

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