Heavy Duty Racking Solution For Heavy Loads

Heavy Duty Racking Solution for Heavy Loads
Heavy duty racking solutions for heavy loads are built around a frame, beam and bracing structure that can be adjusted on site to suit different storage tasks. Load capacity per level ranges from 500 kg to 5,000 kg, and rack heights reach 11.8 m for high-bay warehouses. Upright frames are produced in Q235-B or Q345 cold-rolled steel, with box beams in 80 x 50, 100 x 50, 120 x 50, 140 x 50 and 160 x 50 mm sections.

1. Frame, Beam and Bracing Structure
The upright profile is the backbone of a high-capacity rack. We supply 90 x 70, 100 x 70 and 120 x 95 mm uprights, matched to frame heights and the loads they carry.
Vertical and horizontal bracing tie the frames together so the structure holds its shape under heavy static load. The load-supporting width of each beam must be wider than the side clearance of the pallet, otherwise one side of the load is left unsupported - a detail our engineers check on every layout.

2. Load Capacity, Adjustability and Customization
Beam levels adjust in 75 mm or 76.2 mm increments, so a single frame can serve many pallet sizes and be re-leveled as your inventory changes.
Standard racks suit Euro and ANSI pallets up to 1.5 m wide, and custom widths are built to your handling equipment. Optional wire decking, pallet support bars, safety pins and foot plates can be added to the same system, and every component is pre-drilled and numbered so on-site assembly follows the drawing without guesswork.

3. Applications in High-Throughput Warehousing
High-capacity racking is used wherever pallets must stay reachable without moving other loads. Logistics companies, 3PL providers and cold room operators rely on it for high-throughput warehousing, because every pallet faces the aisle and can be lifted directly.
For chilled and frozen stores we supply anti-corrosion coated racks that operate between -25°C and +40°C, and for seismic zones the bracing pattern is specified to local practice.

4. Safe Operation and After-Sales Support
A rack is only as safe as the way it is loaded and inspected. Never exceed the marked load limit on a beam level, and always allow for the dynamic force of a forklift. Upright protectors, end-of-aisle barriers and frame protectors are recommended for high-traffic areas, and regular checks should cover bent uprights, loose or cracked beams, missing safety pins, and coating damage in cold rooms. We provide load capacity charts, numbered assembly drawings and a 10-year warranty, and our engineers have over 15 years of experience designing racking and shelving.

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